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Servo Mechanical Indexers

At Orbital System (Bombay) Pvt. Ltd., we specialize in manufacturing advanced Servo Mechanical Indexers that combine the precision of mechanical indexing with the flexibility and control of servo motor technology. These indexers are designed for high-speed, high-precision applications across various industries, providing the best of both mechanical reliability and programmable control. With the ability to adjust indexing patterns and speeds in real-time, our Servo Mechanical Indexers are ideal for industries that require precise, customizable movement in automated systems.

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+91 98210 94824

Email us at

paramjit.seehra@gmail.com

What is a Servo Mechanical Indexer?

A Servo Mechanical Indexer is a hybrid indexing solution that integrates mechanical indexing technology with servo motor control. This combination allows for programmable indexing, meaning the indexer can be programmed to stop at variable points, making it highly flexible for different applications. Servo mechanical indexers are ideal for applications where precision, high torque, and the ability to change indexing sequences are essential. The servo motor provides accurate, real-time control over speed and positioning, while the mechanical indexer ensures high load-carrying capacity and reliable performance.

Key Benefits of Servo Mechanical Indexers from Orbital System (Bombay) Pvt. Ltd.:

  • Programmable Indexing: Unlike traditional mechanical indexers, Servo Mechanical Indexers allow for variable and programmable stops, enabling high flexibility in operations.
  • High Torque and Precision: Designed to handle heavy loads with high positional accuracy, making them suitable for demanding industrial applications.
  • Real-Time Control: The servo motor enables real-time control over speed, acceleration, and deceleration, providing greater versatility for complex automation tasks.
  • Reliable Performance: The mechanical indexing mechanism ensures durability and reliability, offering consistent performance even in high-speed, continuous operations.
  • Low Maintenance: These indexers are designed for long-lasting performance with minimal maintenance, reducing operational downtime and increasing productivity.

Applications of Servo Mechanical Indexers

Servo Mechanical Indexers are used in various industries that require precision, flexibility, and high torque for automated processes. Below are the industry-specific applications:

Packaging Industry
Use: In the packaging industry, Servo Mechanical Indexers provide the flexibility to handle varying product sizes and packaging types with high-speed precision.

  • Liquid Filling Machines: Enables programmable indexing to handle different container sizes and shapes, ensuring accurate and high-speed filling.
  • Labeling Machines: Provides precise, adjustable motion control for labeling machines, allowing for changes in speed and positioning based on different product types.

Pharmaceutical Industry
Use: In pharmaceutical manufacturing, accuracy and precision are critical. Servo Mechanical Indexers allow for customizable indexing, ensuring that pharmaceutical components are handled with care and precision.

  • Pharmaceutical Packaging: Ensures precise, programmable indexing for packaging systems, improving efficiency in high-volume pharmaceutical production lines.
  • Tablet Press Machines: Provides precise motion control for tablet press machines, ensuring that each phase of the process is synchronized for high-speed production.

Automotive Industry
Use: The automotive industry requires flexible automation solutions for assembling different vehicle components. Servo Mechanical Indexers allow for real-time adjustments to accommodate various assembly tasks.

  • Car Assembly Lines: Provides programmable, precise motion control for assembly lines, allowing manufacturers to handle different parts and processes with a single indexer.
  • Robotic Welding Systems: Ensures accurate positioning and motion control for robotic welding systems, allowing for precise welding of automotive components.

Consumer Goods Industry
Use: In the consumer goods industry, Servo Mechanical Indexers offer high-speed, precise control for assembling various small components and handling delicate parts.

  • Fan and Appliance Assembly: Provides flexibility in handling different components and product sizes, ensuring that the production line can accommodate a wide range of items with minimal adjustments.
  • Small Electronics Assembly: Offers accurate positioning for small parts in electronic devices, ensuring precise assembly and improving production speed.

Assembly Automation and Robotics
Use: Servo Mechanical Indexers are key components in advanced assembly automation and robotic systems, providing flexible and customizable movement for high-speed manufacturing.

  • Automated Tool Changers: Enables fast and precise tool changes in machining centers, improving overall efficiency and reducing downtime.
  • Robotic Assembly Systems: Provides real-time, programmable indexing for robotic systems, ensuring accurate part handling and efficient operation in complex automation processes.

Servo Mechanical Indexer Models

Our Servo Mechanical Indexers are available in multiple configurations, designed to meet the specific needs of different industries and applications. Below are the primary models:

Model Center Distance (mm) Fixed Stops Torque Capacity (Nm) Applications
SGC-60 60 Programmable Up to 1,000 Packaging, pharmaceutical manufacturing, assembly automation
SHS-100 100 Programmable Up to 1,500 Automotive, robotic systems, labeling machines
SGC-160 160 Programmable Up to 2,000 Tool changers, consumer goods assembly, welding automation

Key Features of Servo Mechanical Indexers

  • Programmable Stops: Allows for the number of stops to be adjusted based on the specific requirements of each application, improving flexibility and control.
  • Real-Time Control: The servo motor provides real-time control over speed, acceleration, and deceleration, ensuring smooth transitions between each indexing phase.
  • High Torque Capacity: Designed to handle high loads, ensuring reliable performance in heavy-duty industrial applications.
  • Compact and Rigid Design: The indexers are built with a compact, rigid housing that ensures stability and reduces vibrations during high-speed operations.
  • Low Maintenance: Fully oil-immersed system ensures maintenance-free operation, reducing friction and wear for long-lasting performance.

Optional Features

  • Custom Input/Output Shafts and Flanges: Tailored to meet specific production requirements.
  • Overload Torque-Limiting Clutch: Protects machinery from damage by automatically limiting torque during overload conditions.
  • Dual Timing Sensors: Ensures precise operation by preventing errors in timing and indexing, enhancing overall safety and accuracy.

Why Choose Orbital System (Bombay) Pvt. Ltd. for Servo Mechanical Indexers?

  • Advanced Technology: Our Servo Mechanical Indexers combine the reliability of mechanical indexing with the flexibility and precision of servo motor control, providing state-of-the-art solutions for automated systems.
  • Custom Solutions: We offer a wide range of customizable options, ensuring that our indexers meet the unique needs of your production process.
  • Global Expertise: Trusted by industries worldwide, we have a proven track record of delivering reliable, efficient, and innovative indexing solutions.
  • Full Support: From initial consultation to installation and after-sales service, our team provides comprehensive support to ensure your indexers operate at peak efficiency.

Call us at

+91 98210 94824

Email us at

paramjit.seehra@gmail.com

Ready to boost your production efficiency with a Servo Mechanical Indexers ? Contact Orbital Systems (Bombay) Pvt. Ltd. today for customized solutions tailored to your specific industry.