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Clinching Machine

Orbital System (Bombay) Pvt. Ltd.: Manufacturer, Supplier, and Exporter of Clinching Machines

At Orbital System (Bombay) Pvt. Ltd., we offer advanced Clinching Machines that provide fast, reliable, and cost-effective joining solutions without the need for additional fasteners such as rivets, screws, or welding. Clinching is a clean and efficient method of joining sheet metals, creating a permanent and highly durable bond with no sparks, fumes, or additional joining materials. Our clinching technology offers a quiet, low-power, and low-maintenance alternative to traditional joining methods such as spot welding, making it ideal for a wide range of industries.

With models ranging from portable to stand-alone machines, our clinching machines are suited for various applications, from automotive to home appliances, HVAC systems, and more. Partnering with BTM USA, a global leader in clinching technology for over 50 years, we bring world-class innovation and precision to our customers.

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Call us at

+91 98210 94824

Email us at

paramjit.seehra@gmail.com

What is a Clinching Machine?

A Clinching Machine is a mechanical system designed to permanently join two or more sheets of metal without the use of additional fasteners like rivets or screws. The clinching process uses a punch and die to form an interlocking bond between the sheets in a single press stroke, creating a strong, fatigue-resistant joint that is leak-proof and highly durable. Clinching can join a variety of materials, including plain, pre-coated, pre-painted, and dissimilar metals, making it versatile for numerous applications.

Key Benefits of Clinching Machines from Orbital System (Bombay) Pvt. Ltd.:

  • No Additional Fasteners: The clinching process eliminates the need for screws, rivets, or welding, making it a low-cost, material-efficient solution.
  • Clean and Safe Operation: No sparks, fumes, or soot are generated, making it a clean process with low noise levels, suitable for environmentally-sensitive environments.
  • High Strength and Durability: The joints are strong, leak-proof, and resistant to fatigue, providing long-lasting performance across various applications.
  • Long Tool Life: A typical tool can produce up to 300,000 joints, reducing maintenance and downtime.
  • Suitable for Dissimilar Metals: Can join different metals such as steel, stainless steel, bronze, copper, and aluminum with ease.
  • Energy-Efficient: Low power consumption, making it an eco-friendly and cost-effective alternative to traditional spot welding.

Types of Clinching Machines

Hydraulic Clinching Machines

  • Function: Hydraulic clinching machines are used for high-volume production where greater force and precision are required to join thicker or more resistant metals.
  • Applications: Used in automotive, construction, and industrial equipment manufacturing for creating strong joints in heavier materials.
  • Advantages: High precision and force allow for strong, permanent joints in high-volume production, suitable for industrial-scale operations.

Pneumatic Clinching Machines

  • Function: Powered by compressed air, pneumatic clinching machines are used for medium-volume production and provide faster and more efficient joining than manual systems.
  • Applications: Widely used in sheet metal industries, including automotive and appliance manufacturing, for creating durable joints.
  • Advantages: Faster than manual machines and provides more consistent results, ideal for medium-scale production environments.

Applications of Clinching Machines

Clinching Machines are widely used across various industries for assembling components with precision, durability, and cost-efficiency. Below are industry-specific applications of clinching technology:

Automotive Industry
Use: The automotive industry relies on clinching machines for assembling vehicle components such as panels, frames, and body parts. The process ensures strong and durable joints that can withstand the stress and fatigue that comes with automotive operations.

  • Panel and Frame Assembly: Clinches various panels, frames, and structural parts of automobiles, providing long-lasting and durable joints.
  • Control Panels and Terminal Connections: Used to secure electrical panels and connections in automotive systems with precision and durability.

Products: 4 Ton & 8 Ton Stand-Alone Clinching Machines.

Home Appliance Industry
Use: Clinching machines are used extensively in the home appliance sector, where precision and durability are key. Appliances such as washing machines, refrigerators, microwave ovens, and air conditioners benefit from the clean, reliable, and strong joints created by the clinching process.

  • Assembly of White Goods: Ensures strong, leak-proof joints in the assembly of washing machines, refrigerators, air conditioners, and microwave ovens.
  • Component Fastening: Used for securing various internal components in white goods, ensuring durability and smooth operation over time.

Products: Portable Clinching Machines for lightweight tasks.

HVAC and Ducting Industry
Use: The HVAC industry benefits greatly from the clinching process, especially in assembling ducts, vents, and air conditioning systems. The leak-proof nature of clinched joints ensures that HVAC systems remain efficient and durable, with no leakage at connection points.

  • Duct and Vent Assembly: Clinching creates leak-proof joints for ducting systems, ensuring efficiency and preventing air loss.
  • Air Conditioning Units: Joins various metal sheets in air conditioning units, providing a strong and durable bond that withstands environmental conditions.

Products: 4 Ton Stand-Alone and Portable Clinching Machines.

Electronics and Panel Manufacturing
Use: Clinching Machines are ideal for assembling control panels, terminal connections, and cabinet shelves in electronics manufacturing, providing strong, secure, and clean joints.

  • Control Panel Assembly: Ensures accurate and durable joining of metal components in control panels and electronic enclosures.
  • Cabinet and Drawer Fastening: Used for securing shelves, drawers, and other furniture components in a clean and efficient manner.

Products: Both Portable and Stand-Alone Clinching Machines.

Elevator and Structural Components
Use: In the elevator manufacturing industry, clinching machines are used to fasten elevator walls, panels, and frames. The high strength and durability of clinched joints make them ideal for the structural requirements of elevator components.

  • Elevator Panel and Wall Fastening: Clinching provides strong and reliable joints for the assembly of elevator walls and frames, ensuring durability and safety.
  • Structural Components: Used in the assembly of various structural parts, providing reliable joints that withstand high stress and strain.

Products: 8 Ton Stand-Alone Clinching Machines for heavy-duty applications.

Clinching Machine Models

We offer a range of Clinching Machine models designed to meet the needs of different industries and applications:

Model Tonnage Throat (mm) Shut Height (mm) Stroke (mm) Pressure (Bar) Application
4 Ton 4 Ton 200-750 40 50 2-5 Automotive, HVAC
8 Ton 8 Ton 250-450 65 75 2-5 Elevator, structural components
Portable 4 Ton 4 Ton 30-75 40 50 30-200 Home appliances, electronics
Portable 6 Ton 6 Ton 30-50 40 50 30-200 Light industry, panel assembly

Note: Custom sizes are available upon request to meet specific requirements.

Key Features of Clinching Machines

  • No Consumables Required: The clinching process does not require rivets, screws, or other fasteners, making it cost-effective.
  • Clean and Safe Process: No sparks, fumes, or additional byproducts, making it safe for sensitive environments.
  • Durable and Leak-Proof Joints: Strong, fatigue-resistant, and leak-proof joints ensure long-term reliability in various applications.
  • Versatile Material Compatibility: Suitable for joining steel, stainless steel, aluminum, bronze, and copper.
  • Portable and Stand-Alone Options: Available in both portable and stand-alone models to suit different production needs.

Optional Features

  • Custom Throat Sizes: Tailored to specific application needs for various throat depths.
  • Non-Standard Shut Heights and Stroke Lengths: Available on request for unique assembly requirements.
  • Advanced Controls: Optional PLC-controlled systems for precision in complex assembly lines.

Why Choose Orbital System (Bombay) Pvt. Ltd. for Clinching Machines?

  • Innovative Technology: We bring cutting-edge clinching solutions to industries with our long-lasting and high-performance machines.
  • Tailored Solutions: We provide custom models and configurations to meet the specific needs of your assembly process.
  • Global Expertise: Partnering with BTM USA, a global leader in clinching technology, we ensure our customers receive world-class solutions.
  • Comprehensive Support: From consultation to installation and after-sales service, we offer full support to ensure your machines run efficiently.

Call us at

+91 98210 94824

Email us at

paramjit.seehra@gmail.com

Ready to boost your production efficiency with a Clinching Machines ? Contact Orbital Systems (Bombay) Pvt. Ltd. today for customized solutions tailored to your specific industry.