Call Us

+91 98210 94824

Email Us

paramjitseehra@gmail.com

Home > Products > Servo Press

Servo Press

Orbital System (Bombay) Pvt. Ltd.: Manufacturer, Supplier, and Exporter of Servo Press Machines

At Orbital System (Bombay) Pvt. Ltd., we specialize in the manufacturing of high-performance Servo Press Machines, designed to provide unmatched precision, control, and efficiency in pressing operations. Our Servo Press – PS Series offers a versatile solution for a wide range of industries that demand accuracy, speed, and flexible control over the pressing process. These machines are ideal for industries where consistent force, position control, and high repeatability are critical, such as automotive, aerospace, electronics, and medical device manufacturing.

The Servo Press uses servo motor technology, offering programmable control over process parameters like force, position, and speed, ensuring high precision in every operation. Whether you need to press delicate electronic parts or robust automotive components, our Servo Press Machines deliver reliable, energy-efficient performance with real-time monitoring and feedback.

Table of Contents

Call us at

+91 98210 94824

Email us at

paramjitseehra@gmail.com

What is a Servo Press?

A Servo Press is a mechanical press driven by a servo motor, offering advanced control over pressing force, stroke position, and speed. Unlike traditional mechanical or hydraulic presses, a servo press allows for programmable control over the entire pressing process, making it more adaptable and precise for complex applications. This flexibility ensures that each pressing operation is completed to the exact specifications required for the product, reducing waste, improving productivity, and ensuring product quality.

Key Benefits of Servo Press Machines from Orbital System (Bombay) Pvt. Ltd.:

  • Precise Positioning: Capable of positioning within +/- 20 microns, ensuring accuracy in pressing operations.
  • Programmable Process Parameters: Control over position, force, and speed with real-time monitoring, ensuring precision for various tasks.
  • Versatile Operation Modes: Offers position, force, and incremental pressing modes, making it adaptable to different applications.
  • High Productivity: Optimized for fast, precise pressing, reducing cycle times and increasing production output.
  • Energy Efficiency: Servo technology is highly energy-efficient, consuming less power than traditional hydraulic presses.
  • Compact and Robust Design: The Servo Press features a rigid structure that ensures durability and long service life.
  • Built-in Process Monitoring: Provides continuous feedback and real-time monitoring of the pressing process to ensure optimal performance.
  • Low Maintenance: Designed with minimal maintenance requirements, reducing operational costs and downtime.

Servo Press – PS Series Features

  • Available in 0.5T, 1T, 2T, 3.5T, and 5T capacities.
  • Standard stroke of 100mm, with custom options available on request.
  • Integrated overload protection and safety brake.
  • Load-stroke graph display for process monitoring.
  • Flexible, programmable settings for handling different component variants.
  • High-speed performance, reducing process times and boosting productivity.
  • Integrated port for periodic greasing to ensure long-lasting performance.

Operation Modes of the Servo Press

  1. Position Mode: Executes pressing to a pre-determined position, ideal for applications that require precise control of the depth of the stroke.
  2. Force Mode: Stops pressing when the target force is reached, making it suitable for tasks that require a specific pressure without exceeding limits.
  3. Incremental Pressing Mode: Moves the press a specified distance, stopping at the precise position required, even when the starting point isn’t fixed.

Applications of Servo Press Machines

Servo Press Machines are versatile and can be applied across various industries that require high precision, flexibility, and control in their pressing processes. Below are industry-specific applications:

Automotive Industry
Use: In the automotive industry, the assembly of vehicle components often requires controlled pressure and precise positioning to ensure the integrity and performance of the product. The Servo Press allows for programmable force and position control, ensuring that parts such as engine components, body panels, and structural components are assembled to the exact specifications required.

Components: Engine covers, body panels, chassis parts, bearings, and other structural components.

Products: Servo Press for high-precision assembly and pressing of automotive parts

Electronics Industry
Use: The electronics industry requires precision when assembling delicate components such as printed circuit boards (PCBs) and connectors. The Servo Press ensures that components are pressed to the exact force and depth needed, reducing the risk of damage while maintaining production efficiency.

Components: PCB assembly, connectors, electronic enclosures, and microelectronics.

Products: Servo Press for precise control in electronic assembly, ensuring accurate and repeatable results.

Aerospace Industry
Use: In the aerospace industry, components often have tight tolerances and require precise force and position control during assembly. The Servo Press provides the accuracy needed for high-performance aerospace components, ensuring that all parts meet stringent industry standards.

Components: Aircraft structural parts, turbine components, landing gear, and aerospace fasteners.

Products: Servo Press for the precision pressing of aerospace components, ensuring high reliability and compliance with safety regulations.

Medical Devices
Use: The medical device industry requires extreme precision when assembling devices that are critical to patient care. The Servo Press ensures that components such as surgical instruments, implants, and diagnostic devices are pressed with consistent force and accuracy, maintaining the highest levels of quality and safety.

Components: Surgical instruments, medical implants, diagnostic devices, and other high-precision medical components.

Products: Servo Press for precise, controlled pressing in medical device manufacturing

General Manufacturing
Use: For general manufacturing tasks, the Servo Press offers versatility and flexibility. From assembling industrial components to pressing metal or plastic parts, the Servo Press ensures consistent results across a wide range of manufacturing processes.

Components: Industrial fasteners, general mechanical assemblies, and metal components.

Products: Servo Press for flexible, high-precision pressing in general manufacturing

Servo Press Models

Our Servo Press Machines are available in multiple configurations to meet the specific needs of different industries:

Model Capacity (Ton) Stroke (mm) Accuracy (Microns) Applications
PS-0.5T 0.5 Ton 100 mm +/- 20 Electronics, medical devices, general manufacturing
PS-1T 1 Ton 100 mm +/- 20 Automotive, electronics, medical devices
PS-2T 2 Ton 100 mm +/- 20 Aerospace, automotive, general manufacturing
PS-3.5T 3.5 Ton 100 mm +/- 20 Heavy-duty applications, aerospace, automotive
PS-5T 5 Ton 100 mm +/- 20 Aerospace, automotive, heavy manufacturing

Key Features of Servo Press Machines

  • Flexible Operation Modes: Position, force, and incremental pressing modes allow the machine to adapt to various pressing needs.
  • Real-Time Process Monitoring: Provides continuous feedback with a load-stroke graph display for better control and optimization of the process.
  • High Accuracy and Precision: Positioning accuracy within +/- 20 microns, ensuring precise control over force and positioning for demanding applications.
  • Energy-Efficient: The servo motor system is highly efficient, reducing energy consumption while maintaining high performance.
  • Overload Protection and Safety Systems: Built-in overload protection and safety brakes to ensure operator and machine safety during operation.

Optional Features:

  • Custom Stroke Lengths: Available for industries with specific pressing depth requirements.
  • Load Cell for Enhanced Accuracy: External load cells can be added to increase load measurement accuracy to +/- 0.5%.
  • Integration with Automated Systems: Our Servo Press machines can be integrated into automated production lines for seamless operation.

Why Choose Orbital System (Bombay) Pvt. Ltd. for Servo Press Machines?

  • Precision and Flexibility: Our Servo Press Machines offer programmable control, ensuring precision and flexibility for diverse applications.
  • Customizable Solutions: We offer custom configurations to meet the specific needs of your production line, ensuring optimal performance and seamless integration.
  • Proven Reliability: With years of industry expertise, Orbital System (Bombay) Pvt. Ltd. is a trusted provider of pressing solutions across multiple sectors.
  • Comprehensive Support: From design and installation to maintenance and after-sales service, we provide full support to ensure your machine operates at peak performance.

Call us at

+91 98210 94824

Email us at

paramjitseehra@gmail.com

For more information on how our Servo Press Machine can enhance your manufacturing process, get in touch with Orbital System (Bombay) Pvt. Ltd. today.