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Hydraulic Clinching Machines

Orbital System (Bombay) Pvt. Ltd.: Manufacturer, Supplier, and Exporter of Hydraulic Clinching Machines

At Orbital System (Bombay) Pvt. Ltd., we specialize in manufacturing Hydraulic Clinching Machines, which provide a powerful and reliable solution for joining metal sheets without the need for fasteners like rivets, screws, or welding. Hydraulic clinching offers high force and precision, making it suitable for heavy-duty applications in industries requiring strong, permanent joints. The hydraulic system provides the ability to apply higher pressure compared to pneumatic systems, allowing the joining of thicker materials and more complex assemblies.

Our Hydraulic Clinching Machines are designed for high-volume production lines and are ideal for industries such as automotive, HVAC, construction, and appliance manufacturing. These machines offer a clean, safe, and efficient metal joining process with low maintenance requirements, ensuring long-lasting performance and minimal downtime.

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+91 98210 94824

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What is a Hydraulic Clinching Machine?

A Hydraulic Clinching Machine is a mechanical device that uses hydraulic pressure to form a strong, interlocking joint between two or more metal sheets. The clinching process uses a punch and die to deform the metal in a controlled manner, creating a permanent bond that is resistant to stress, fatigue, and leakage. Hydraulic clinching machines are particularly useful in applications where high force is required to join thicker or stronger materials, providing a versatile and cost-effective solution for heavy-duty metal joining tasks.

Key Benefits of Hydraulic Clinching Machines from Orbital System (Bombay) Pvt. Ltd.:

  • High Force Capability: The hydraulic system provides powerful clinching force, making it suitable for joining thicker materials and creating stronger joints.
  • No Additional Fasteners: No need for rivets, screws, or welding materials, reducing production costs and simplifying the assembly process.
  • Leak-Proof and Durable Joints: Creates strong, permanent joints that are highly resistant to fatigue and leakage, ensuring long-term durability.
  • Clean and Safe Operation: The clinching process generates no sparks, fumes, or debris, making it a safe and environmentally friendly alternative to traditional welding.
  • Versatile Material Compatibility: Can join a wide range of metals, including steel, aluminum, stainless steel, and more, making it ideal for various industrial applications.

Applications of Hydraulic Clinching Machine

Hydraulic Clinching Machines are used across a wide range of industries that require high-force metal joining for durable, long-lasting connections. Below are industry-specific applications:

Automotive Industry

Use: In the automotive industry, hydraulic clinching is essential for assembling body panels, structural components, and frames. The high-pressure clinching system creates strong, reliable joints that can withstand the stresses of automotive operation.

  • Body Panel and Frame Assembly: Joins automotive body panels, frames, and other structural components with precision and strength, providing durable joints that meet automotive industry standards.
  • Interior and Exterior Components: Fastens components such as door panels, hoods, and trunk lids without the need for welding or additional fasteners.

Products: Hydraulic Clinching Machines for heavy-duty automotive assembly tasks.

HVAC and Ducting Industry

Use: In the HVAC industry, hydraulic clinching machines are used to assemble ducts, vents, and air conditioning systems. The process ensures that joints are leak-proof and capable of withstanding high air pressures, improving the efficiency and durability of HVAC systems.

  • Duct and Vent Assembly: Creates strong, leak-proof joints for HVAC ducts and vents, ensuring that air flows efficiently without leakage.
  • Air Conditioning Systems: Used in the assembly of air conditioning units, providing strong, durable bonds between metal components for long-term performance.

Products: Hydraulic Clinching Machines for high-force assembly of HVAC components.

Construction and Heavy Equipment Manufacturing

Use: In the construction industry, hydraulic clinching machines are used to assemble heavy equipment and structural components. The high pressure provided by hydraulic clinching ensures that joints are strong enough to withstand the stresses and demands of construction environments.

  • Structural Component Assembly: Joins large metal structures, such as beams and support frames, ensuring strength and stability for heavy-duty construction applications.
  • Heavy Equipment Manufacturing: Used in the assembly of machinery and equipment for construction, mining, and industrial use, providing durable joints that can endure extreme conditions.

Products: Hydraulic Clinching Machines for structural and heavy equipment assembly.

Appliance and White Goods Industry

Use: Hydraulic clinching is widely used in the manufacturing of appliances such as washing machines, refrigerators, ovens, and air conditioning units. The process provides strong, leak-proof joints that are essential for the performance and durability of household appliances.

  • Appliance Assembly: Joins metal components in household appliances, providing strong and reliable connections that ensure the appliance’s durability and longevity.
  • Component Fastening: Fastens internal components of appliances, ensuring they are securely attached for optimal performance.

Products: Hydraulic Clinching Machines for high-pressure appliance manufacturing.

Aerospace and Defense Industry

Use: In the aerospace and defense industry, where strength and precision are critical, hydraulic clinching provides a reliable method for joining lightweight and high-strength materials without compromising performance or safety.

  • Aircraft Component Assembly: Provides precision bonding for various aircraft components, including fuselage panels, wings, and interior structures, ensuring durability and safety.
  • Defense Equipment Manufacturing: Used for assembling defense equipment that requires strong, reliable joints capable of withstanding extreme conditions.

Products: Hydraulic Clinching Machines for aerospace and defense applications.

Hydraulic Clinching Machine Models

Our Hydraulic Clinching Machines are available in multiple configurations, tailored to meet the specific needs of various industries:

Model Tonnage Throat Depth (mm) Shut Height (mm) Stroke (mm) Hydraulic Pressure (Bar) Applications
HC-50 5 Ton 100-300 50 75 30-200 Automotive, HVAC, appliance assembly
HC-100 10 Ton 150-400 75 100 30-200 Construction, heavy equipment, aerospace
HC-150 15 Ton 200-500 100 125 30-200 Structural components, defense equipment

Note: Custom configurations and throat sizes are available upon request to meet specific production requirements.

Key Features of Hydraulic Clinching Machines

  • High Force for Thick Materials: Hydraulic pressure provides the force needed to join thick and strong materials, making it suitable for heavy-duty applications.
  • Leak-Proof and Fatigue-Resistant Joints: Creates durable, long-lasting joints that can withstand stress and prevent leaks, ideal for industries with high performance demands.
  • Versatile Material Compatibility: Can join various metals, including steel, stainless steel, aluminum, and more, providing flexibility for diverse applications.
  • Low Maintenance: The hydraulic system is designed for long-lasting performance with minimal maintenance, reducing operational downtime.
  • Clean and Safe: The clinching process generates no sparks, fumes, or waste materials, making it a safe and eco-friendly alternative to traditional welding.

Optional Features:

  • Custom Throat Sizes: Available to meet the specific requirements of different applications, ensuring optimal performance.
  • PLC-Controlled Systems: Optional programmable logic controllers (PLCs) for enhanced precision and integration into automated production lines.
  • Safety Guards and Sensors: Available with advanced safety features to ensure operator safety during high-pressure operations.

Why Choose Orbital System (Bombay) Pvt. Ltd. for Hydraulic Clinching Machines?

  • Innovative Technology: We offer cutting-edge hydraulic clinching solutions that deliver high-performance, reliable metal joining across various industries.
  • Custom Solutions: Our machines are customizable, with options tailored to meet the unique requirements of your production process.
  • Global Expertise: With a proven track record of success, Orbital System (Bombay) Pvt. Ltd. is trusted by industries worldwide for providing durable, efficient clinching solutions.
  • Comprehensive Support: From design and installation to maintenance and after-sales service, we offer full support to ensure your hydraulic clinching machine operates at peak efficiency.

Call us at

+91 98210 94824

Email us at

paramjit.seehra@gmail.com

Ready to boost your production efficiency with a Hydraulic Clinching Machines? Contact Orbital Systems (Bombay) Pvt. Ltd. today for customized solutions tailored to your specific industry.