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Pneumatic Clinching Machines

Orbital System (Bombay) Pvt. Ltd.: Manufacturer, Supplier, and Exporter of Pneumatic Clinching Machines

At Orbital System (Bombay) Pvt. Ltd., we specialize in high-performance Pneumatic Clinching Machines that provide fast, precise, and energy-efficient solutions for joining sheet metals. Our pneumatic clinching machines are designed for industries where automation, speed, and precision are critical. The pneumatic system delivers a controlled, high-force clinching action, creating durable, leak-proof, and strong joints without the need for additional fasteners such as rivets or welding.

Pneumatic clinching is ideal for environments where high-speed production, consistency, and minimal material distortion are required. These machines offer an advanced alternative to traditional methods like spot welding, providing a clean, safe, and cost-effective solution for metal joining. With a focus on reliability and minimal maintenance, our Pneumatic Clinching Machines are perfect for industries such as automotive, HVAC, electrical panel manufacturing, and white goods assembly.

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What is a Pneumatic Clinching Machine?

A Pneumatic Clinching Machine uses air pressure to drive the punch and die, deforming two or more metal sheets into a strong, interlocked joint in a single stroke. The pneumatic system delivers consistent pressure, ensuring uniform joints with every operation. This makes pneumatic clinching ideal for high-volume production environments where precision and speed are essential. The clinching process is eco-friendly and efficient, eliminating the need for consumables such as rivets or welding materials while providing a strong, permanent bond.

Key Benefits of Pneumatic Clinching Machines from Orbital System (Bombay) Pvt. Ltd.:

  • High-Speed, Consistent Operation: Pneumatic clinching ensures fast, repeatable operations with consistent pressure, making it ideal for high-speed production lines.
  • No Additional Fasteners: No rivets, screws, or welding materials are required, making the process both cost-effective and environmentally friendly.
  • Leak-Proof and Durable Joints: The resulting joints are highly resistant to fatigue, ensuring long-lasting durability in demanding industrial environments.
  • Clean and Safe Operation: The clinching process does not produce sparks, fumes, or soot, making it ideal for cleanroom or safety-sensitive environments.
  • Low Maintenance: With minimal moving parts and no consumables, pneumatic clinching machines require little maintenance, reducing downtime and increasing productivity.

Applications of Pneumatic Clinching Machines

Pneumatic Clinching Machines are versatile and can be used across a variety of industries that require high-speed, precise metal joining without the need for additional fasteners. Below are industry-specific applications:

Automotive Industry
Use: In automotive manufacturing, Pneumatic Clinching Machines are widely used for assembling body panels, frames, and other structural components. The process ensures strong, fatigue-resistant joints that meet the high demands of automotive performance.

  • Body and Frame Assembly: Provides fast and reliable joining of metal panels, frames, and other structural components, ensuring durability and precision in automotive manufacturing.
  • Interior Components: Used to fasten parts of the vehicle’s interior, such as dashboards, door panels, and control systems, without the need for additional fasteners.

Products: Pneumatic Clinching Machines designed for fast, reliable automotive assembly.

HVAC and Ducting Industry

Use: In the HVAC industry, pneumatic clinching is ideal for assembling ducts, vents, and air-conditioning units. The process ensures that joints are strong, leak-proof, and durable, contributing to the overall efficiency of HVAC systems.

  • Duct and Vent Assembly: Creates strong, leak-proof joints for HVAC systems, ensuring that air flow is maintained without loss or leakage.
  • Air Conditioning Systems: Used in the assembly of air conditioning units, ensuring strong bonds between metal components for long-term durability.

Products: Pneumatic Clinching Machines for the efficient assembly of HVAC components.

Electrical and Panel Manufacturing

Use: The electrical and electronics industry requires precision and reliability when assembling control panels, electrical enclosures, and other components. Pneumatic clinching provides clean, efficient, and secure bonding without the risk of sparks or electrical hazards.

  • Control Panels and Enclosures: Fastens metal panels and enclosures for electrical systems, ensuring strong, precise connections that are essential for safety and functionality.
  • Terminal Connections: Provides a durable and secure method for fastening electrical terminals and connections, ensuring long-term reliability.

Products: Pneumatic Clinching Machines for high-precision panel and enclosure assembly.

White Goods and Appliance Industry

Use: Pneumatic Clinching Machines are widely used in the production of white goods such as washing machines, refrigerators, microwave ovens, and air conditioning units. The process provides a clean, strong, and reliable method of joining components.

  • Appliance Assembly: Provides strong, clean joints for the assembly of metal components in appliances, ensuring durability and strength.
  • Component Fastening: Used to assemble internal parts of household appliances, ensuring that components are securely fastened for long-term performance.

Products: Pneumatic Clinching Machines for appliance manufacturing and assembly.

Metal Fabrication and Assembly Automation

Use: In metal fabrication and automation, pneumatic clinching is a cost-effective method for joining metal sheets in large-scale production environments. It is used in a variety of applications that require precision and speed, such as furniture assembly, metal shelving, and structural components.

  • Metal Shelving and Furniture: Provides fast, efficient clinching for the assembly of metal shelves, cabinets, and other furniture.
  • Automated Assembly Lines: Pneumatic clinching integrates easily into automated production lines, providing fast, consistent metal joining for large-scale manufacturing.

Products: Pneumatic Clinching Machines for metal fabrication and assembly automation.

Pneumatic Clinching Machine Models

Our Pneumatic Clinching Machines are available in various configurations, designed to meet the specific needs of different industries and applications:

Model Tonnage Throat Depth (mm) Shut Height (mm) Stroke (mm) Air Pressure (Bar) Applications
PC-50 0.5 Ton 30-75 40 50 2-5 HVAC, automotive assembly
PC-100 1 Ton 50-100 50 75 2-5 Electrical panels, appliance assembly
PC-150 1.5 Ton 75-150 60 75 2-5 White goods, automated assembly lines

Note: Custom configurations and throat sizes are available upon request to meet specific production requirements.

Key Features of Pneumatic Clinching Machines

  • Pneumatic Operation: Air pressure-driven mechanism provides fast, consistent, and energy-efficient operation, ensuring high-speed metal joining.
  • Strong, Permanent Joints: Creates durable, leak-proof joints that can withstand high levels of stress, making them ideal for demanding industrial applications.
  • Precise and Repeatable: The pneumatic system ensures uniform pressure with every operation, providing consistent results across large production runs.
  • Low Maintenance: With minimal moving parts and no consumables required, these machines offer long-lasting performance with minimal maintenance.
  • Eco-Friendly and Safe: No sparks, fumes, or waste materials are produced during the clinching process, making it both safe and environmentally friendly.

Optional Features:

  • Custom Throat Sizes: Tailored throat depths for specific industrial requirements.
  • Advanced Control Systems: PLC-controlled options for enhanced precision and integration into automated production lines.
  • Safety Features: Available with safety guards and sensors to ensure operator safety during high-speed operations.

Why Choose Orbital System (Bombay) Pvt. Ltd. for Pneumatic Clinching Machines?

  • Innovative Technology: We offer cutting-edge pneumatic clinching solutions that deliver high-speed, precise, and reliable metal joining across a wide range of industries.
  • Custom Solutions: Our machines are customizable, with options to meet your specific production needs, ensuring optimal performance and integration into your manufacturing process.
  • Global Expertise: With years of experience and installations worldwide, Orbital System (Bombay) Pvt. Ltd. is trusted by industries for delivering reliable, efficient, and advanced clinching solutions.
  • Comprehensive Support: From design and installation to ongoing maintenance and support, we offer full assistance to ensure your pneumatic clinching machine operates at peak efficiency.

Call us at

+91 98210 94824

Email us at

paramjit.seehra@gmail.com

Ready to boost your production efficiency with a Pneumatic Clinching Machines ? Contact Orbital Systems (Bombay) Pvt. Ltd. today for customized solutions tailored to your specific industry.

About Us

Orbital System (Bombay) Pvt. Ltd. is a leading manufacturer, supplier, and exporter of precision industrial machinery. Since our establishment in 1985, we have been committed to developing cutting-edge assembly solutions for a wide range of industries, including automotive, electronics, HVAC, aerospace, and more. Based in Mumbai, with a world-class manufacturing facility in Nashik, we are dedicated to delivering high-quality products that meet the evolving needs of our clients globally.

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