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Orbital Riveting Machine

Orbital System (Bombay) Pvt. Ltd.: Manufacturer, Supplier, and Exporter of Orbital Riveting Machines

At Orbital System (Bombay) Pvt. Ltd., we specialize in the production and global supply of Orbital Riveting Machines, a cutting-edge solution that revolutionizes traditional fastening techniques. Our machines utilize a noiseless, non-impact process of cold forming, replacing conventional methods such as staking, crimping, welding, or pressing. With smooth and precise motion, orbital riveting creates highly durable and reliable joints, making it the preferred choice for industries demanding high-quality assembly, efficiency, and long-term durability.

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What is Orbital Riveting?

Orbital riveting involves a tool that is inclined at an angle to the rivet axis. The tool’s orbital motion reduces the area of contact between the rivet and material, significantly lowering the force required for forming by up to 20% compared to traditional methods. This makes the process more efficient and precise, offering unparalleled reliability in production.

Key Advantages of Orbital Riveting Machines by Orbital System (Bombay) Pvt. Ltd.:

  • Low Force Requirement: Our orbital riveting process reduces the force needed by up to 20%, making it more energy-efficient and effective.
  • Versatile Applications: Our machines are designed to form materials into various shapes such as crowns, curls, and crimps, providing flexibility across industries.
  • Over 12,000 Installations Worldwide: Trusted globally, our orbital riveting machines have been installed in a wide range of industries.
  • Market Leader in India: We are the leading supplier of precision riveting solutions in India, known for reliability and performance.
  • Low Maintenance and High Durability: Our machines are built to last, requiring minimal maintenance while delivering consistent results.
  • Innovative Process Monitoring: Our advanced process monitoring systems ensure real-time quality control and minimize error rates.
  • Robust and Rigid Construction: Engineered for heavy industrial use, our machines are designed to handle demanding applications without compromising on accuracy.

As India’s market leader in precision riveting solutions, Orbital System (Bombay) Pvt. Ltd. is committed to delivering innovative, reliable, and efficient solutions for industries worldwide. Contact us today to learn how our Orbital Riveting Machines can enhance your production capabilities.

Main Tools Profile

These actions allow the machine to create a variety of joint types, from freely swiveling joints to torque-resistant clamped joints, all while maintaining material integrity and reducing wear on the equipment.

Specification

MODELS 005 008 012 012H 016 H 020 H
Max Capacity (38 kg/mm2) [mm] 6 8 12 12 16 20
Stroke [mm] 0 – 30 0 – 45 0 – 45 0 – 45 0 – 45 0 – 45
Rated Power [kW] 0.37 0.75 1.2 2.7 4.5 5.9
Air Pressure [bar] 2 – 6 2 – 6 2 – 6 – – –
Oil Pressure [bar] – – – 20 – 50 20 – 80 20 – 120
Shut Height Max (A) [mm] 180 225 250 250 260 290
Throat Depth
(B) [mm]		 110 140 200 200 200 200
DIMENSIONS [mm]
C 100 125 125 125 190 190
D 590 645 716 685 748 830
E 850 1130 1275 1275 1564 1615
F 63 74 104 104 140 140
G 230 300 370 370 420 450
H 172 200 250 135 210 225
I 242 270 300 345 355 390

Core Features of the Riveting Machine:

  1. Powerful Riveting Unit with Drive Motor
    • Describing the primary mechanism and motor functionality of the machine.
  2. Sturdy and Reliable Machine Stand for Stability
    • Emphasizing the robust stand that ensures machine stability during operation.
  3. Versatile Vertical Adjustment and Clamping Mechanism
    • Highlighting the flexibility offered by vertical adjustment and clamping features.
  4. User-Friendly Machine Controller for Precise Operations
    • Focusing on the machine controller’s role in managing and fine-tuning the process.
  5. Safety-Assured Two-Hand Push-Button or Foot Switch Actuation
    • Ensuring operator safety through the two-hand or foot switch control system.
  6. Precise Stroke Control for Accurate Riveting (Least Count 0.04 mm)
    • Detailing the machine’s precision in controlling the depth and force of each stroke.
  7. Efficient Pneumatic and Hydraulic Systems for Smooth Operation
    • Explaining the integration of pneumatic and hydraulic systems for seamless operation.

Optional Add-ons for Enhanced Riveting Performance:

  1. Advanced Safety Light Curtains for Operator Protection
    • Providing additional safety with light curtains that prevent accidental access.
  2. Durable Acrylic Guard for Enhanced Safety and Visibility
    • Protecting operators while allowing visibility of the riveting process.
  3. Integrated Part Counter for Accurate Production Tracking
    • Ensuring precise tracking of output and productivity with the part counter.
  4. Flexible Machine Stand or Floor Mounting Options
    • Offering customizable options for machine setup based on production needs.
  5. Tool Locking Device for Neater and Consistent Riveted Finishes
    • Securing tools in place to ensure neat and consistent riveting outcomes.
  6. Carbide-Tipped Form Tools for Hard Riveting Applications
    • Featuring carbide-tipped tools designed to handle tougher materials with ease.
  7. Automatic Lubrication System for Continuous and Efficient Operation

Reducing maintenance with an automatic lubrication feature that ensures long-term performance.

Type of Orbital Riveting Machine

Spin Riveting Machine
Dual Head Riveting Machine
Triple Head Riveting Machine
Multi Point Riveting Machine
Multi Spindle Head Riveting Machine
Auto Rivet Feed Machine
Roll Forming Orbital Riveting Machine
Process Monitoring Orbital riveting machine

Riveting Machine Power Heads

  • Power heads are available for all the models mentioned above with the same specifications & dimensions.
  • These modular units may be installed in special purpose machines,
    automated systems & multi – station assembly lines.
  • All riveting units can be installed in any orientation (Even upside down).
  • The driving force is generated hydraulically or pneumatically depending on the model.

Process Monitoring System

The process monitoring system in Orbital Riveting Machines enables real-time quality control during operations. This system allows operators to monitor:

  • Rivet Presence & Length: Ensures that rivets are of correct length and properly positioned.
  • Rivet Hardness & Button Height: Monitors the hardness of the rivets and the height of the finished button, critical for ensuring strength and durability.
  • Part Presence: Ensures that all necessary components are in place before the riveting process begins.
  • Riveting Force: Tracks and adjusts the force applied during riveting to meet quality standards.

This system helps reduce waste, improve quality, and decrease costs associated with rework and rejected components.

Applications by Industry

Automobile Industry

In the automotive sector, orbital riveting plays a crucial role in assembling complex components where durability and precision are critical. Common uses include:

Tie Rod Ball Joint Assembly: Provides a secure and durable fastening method for tie rod ball joints, ensuring smooth steering and suspension performance.

Clutch Plate Assembly: Ensures precise riveting to hold clutch plates together, allowing for reliable torque transmission in vehicles.

Steering Linkage Parts: Used in the assembly of steering linkage parts, which demand high strength and resistance to wear and tear.

Caliper Brake Shoe: The process is ideal for assembling brake shoes and caliper components, critical for safety and braking performance.

Control Arms: Orbital riveting ensures tight, reliable joints in control arms, which are crucial for vehicle suspension systems.

Window Regulator Assembly: Used in assembling window regulators for smooth, noise-free operation in vehicle windows.

Brake Pad Wiper Assembly: Essential for ensuring that brake pads and their wipers are securely attached for efficient braking.

Door Hinges & Door Lock Assemblies: Riveting in these components ensures long-lasting, wear-resistant joints crucial for vehicle safety and usability.

Recliners & Power Windows: Assembles components like recliners and power windows for smooth mechanical operation.

Electrical Industry

In electrical applications, orbital riveting provides precision and reliability, particularly in sensitive assemblies such as:

MCB (Multi-Pole Circuit Breakers): Assembles multi-pole electrical contacts used in circuit breakers, ensuring reliability under high current loads.

Capacitor Cap Assembly: Provides a secure fastening method for capacitors, essential in electrical circuits for energy storage and regulation.

Automobile Horn Assembly: Used in the assembly of automobile horns, ensuring a tight and durable fit that can withstand vibrations and prolonged use.

Other Industries

Orbital riveting’s flexibility allows it to serve a wide range of industries beyond automotive and electrical, including

Chain Wheel & Crank, Pedal Assembly: Used in manufacturing components for bicycles and machinery, where durability and precision are key.

Chain Sprockets: Rivets sprockets and chain assemblies, providing strength and reliability for industrial machinery and transport systems.

Cam Shafts: Ensures precise and reliable attachment of camshaft components, critical in automotive engines and other mechanical systems.

Crimping Tools: Rivets the handles and jaws of crimping tools for robust, long-lasting performance.

Buffing/Polishing Brushes: Used in manufacturing buffing and polishing brushes, ensuring that the bristles are securely attached for industrial use.

LPG Regulators: Rivets components of LPG gas regulators, ensuring they are secure and leak-proof.

Ball Cages: Used in assembling ball cages for bearings, which require precision and smooth movement in industrial machinery.

Scaffolding Clamps: Ensures strong and secure joints in scaffolding clamps, which are critical for safety in construction applications.

Trolley Wheels: Rivets wheels to trolleys and carts, providing durability for industrial and commercial applications.

Available Accessories for Orbital Riveting Machines

  1. Roll Forming Machine:
    • Designed to form large diameter and thin-walled tubes without causing the tubing wall to bulge or collapse. This accessory is ideal for industries requiring precision tube forming, such as HVAC and automotive applications.
  2. Multi-Point Riveting:
    • This accessory enables multiple riveting operations to be carried out simultaneously within a defined area, improving efficiency in assembly lines. The riveting positions can be at different heights, with distances between rivets ranging from 12 mm to 55 mm.
  3. Multi-Spindle Riveting:
    • Similar to the multi-point system, this attachment allows for multiple riveting positions with greater spacing, between 55 mm to 200 mm. It is perfect for large assemblies where multiple points must be riveted simultaneously.
  4. Pressure Pad:
    • This tool pre-loads and secures the assembly before riveting begins, ensuring a precise and consistent process, which is crucial for high-quality assembly work.

Call us at

+91 98210 94824

Email us at

paramjit.seehra@gmail.com

Ready to boost your production efficiency with a Orbital Riveting Machines ? Contact Orbital Systems (Bombay) Pvt. Ltd. today for customized solutions tailored to your specific industry.

About Us

Orbital System (Bombay) Pvt. Ltd. is a leading manufacturer, supplier, and exporter of precision industrial machinery. Since our establishment in 1985, we have been committed to developing cutting-edge assembly solutions for a wide range of industries, including automotive, electronics, HVAC, aerospace, and more. Based in Mumbai, with a world-class manufacturing facility in Nashik, we are dedicated to delivering high-quality products that meet the evolving needs of our clients globally.

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