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Radial Riveting Machines

Orbital System (Bombay) Pvt. Ltd.: Manufacturer, Supplier, and Exporter of Radial Riveting Machines

At Orbital System (Bombay) Pvt. Ltd., we introduce Radial Riveting Machines for the first time in India, bringing innovation and precision to the riveting process. These machines use radial forming technology, generating a rose-petal motion that provides excellent surface finishes with minimal force, making them ideal for applications requiring high-quality, durable joints. Radial riveting machines are designed to create consistent, strong rivets while reducing material stress, particularly with harder materials.

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What is a Radial Riveting Machine?

A Radial Riveting Machine uses a unique radial forming process, which creates a “rose-petal” path. This motion allows for gentle deformation with minimal applied force, preserving the material’s integrity and delivering a superior surface finish. Radial riveting is ideal for hard rivet materials because the process is softer and less likely to cause cracks. This process is especially beneficial when working with thin-walled materials or when the assembly needs a high-quality finish without excessive force.

Key Features of Radial Riveting Machines by Orbital System (Bombay) Pvt. Ltd.:

  • Low Transverse Forces: These machines generate minimal transverse forces, allowing for simple fixturing without the need for heavy clamping mechanisms. This leads to more flexible and efficient setups.
  • Minimal Friction and Heat: Unlike conventional riveting, the tool does not rotate, which minimizes friction and heat buildup. This results in a cleaner, high-quality rivet finish and helps maintain the integrity of the material.
  • Ideal for Hard Rivet Materials: Radial riveting is particularly suited for hard materials, as the softer deformation process reduces the risk of cracks or fractures in the rivet.
  • Precise Stroke Control: Radial riveting machines offer precision control over the riveting stroke, with a least count of 0.04 mm, ensuring accurate and repeatable results.
  • Advanced Machine Controller: Includes riveting time control, part counters, and an LCD screen. The parameters are password-protected, and the machine raises preventive maintenance alarms.

Main Tool Profiles

These machines support a variety of riveting profiles, including:

Process Monitoring and Quality Control

Our Radial Riveting Machines come equipped with advanced process monitoring systems that track key parameters, including:

  • Rivet presence
  • Rivet length
  • Rivet hardness
  • Button height
  • Part presence
  • Riveting force monitoring

This system automatically evaluates and stores all process data, providing proof of process capability and reducing rejection and rework costs.

Non-Standard Radial Riveting Machines

At Orbital System (Bombay) Pvt. Ltd., we also design and manufacture non-standard radial riveting machines to meet the specific requirements of our customers. These include:

Dual Head Radial Riveting Machines
Perform riveting on multiple points simultaneously for increased production efficiency.
Index Table Type SPM
Designed for high-volume production, allowing multiple operations to be performed at once.
CNC Radial Riveting Machines
Incorporates CNC technology for automated, precision-controlled riveting processes.

Applications of Radial Riveting Machines

Radial Riveting Machines have versatile applications across various industries, where precision and durability are essential. Below are some key industries and specific uses:

Automotive Industry
Use: Radial riveting machines are widely used in the automotive industry, where precision and strength are crucial. The soft deformation process is particularly useful when working with hard materials like:

  • Steering Systems: Ensures secure, durable fastening of critical components that require long-lasting performance.
  • Brake Shoes: Produces high-strength rivets for brake shoes, ensuring reliable operation under high stress.
  • Structural Frames: Riveting thin-walled or lightweight metal components without distorting the material or compromising strength.

Aerospace Industry
Use: The aerospace industry demands high-precision fastening for lightweight components, and radial riveting machines are ideal for:

  • Aircraft Structural Components: Delivers consistent, high-quality rivets that maintain the integrity of the material, essential for components like airframes.
  • Precision Joints: Suitable for riveted joints where uniform pressure and smooth surface finishes are critical for aerodynamics and safety.

Medical Devices
Use: Medical devices often require small, precise riveted joints that are secure and free from defects. Radial riveting offers:

  • Assembly of Surgical Instruments: The ability to work with hard materials without generating excess heat or friction is key to ensuring the quality and performance of medical tools.
  • Medical Equipment Housing: Provides reliable, smooth finishes for housing assemblies that must meet strict quality and safety standards.

Electrical Industry
Use: Electrical components need precise and secure connections, and radial riveting machines are well-suited for this. Applications include:

  • Electrical Connectors: Ensures strong, uniform fastening of connectors, switches, and other critical components, reducing the risk of electrical failure.
  • Circuit Boards: Radial riveting can be used to secure components to circuit boards without generating excess heat, protecting delicate electronics.

Furniture & Metal Fabrication
Use: In metal fabrication and furniture production, appearance and strength are critical. Radial riveting provides:

  • Metal Frames and Structures: Ideal for assembling thin-walled metal components like frames, ensuring a high-quality finish that is both durable and aesthetically pleasing.
  • Furniture Hinges: Produces strong, neat rivets for furniture components that need to withstand regular use without loosening or deforming.

Why Choose Orbital System (Bombay) Pvt. Ltd. for Radial Riveting Machines?

  • Innovative Technology: We bring cutting-edge radial riveting technology to India, offering state-of-the-art solutions for high-precision riveting applications.
  • Tailored Solutions: We offer non-standard machines to meet your specific production needs, whether you need dual-head riveting or CNC-controlled operations.
  • Global Experience: With installations across various industries worldwide, our machines are known for their reliability and durability.
  • Full Support: From consultation and design to installation and after-sales service, we provide comprehensive support to ensure your riveting machines perform optimally.

As a leading manufacturer, supplier, and exporter of Radial Riveting Machines, Orbital System (Bombay) Pvt. Ltd. is committed to providing innovative, reliable, and efficient solutions for industries worldwide. Contact us today to learn how our machines can enhance your production process with precision and durability.

Call us at

+91 98210 94824

Email us at

paramjitseehra@gmail.com

Ready to boost your production efficiency with a Radial Riveting Machines? Contact Orbital Systems (Bombay) Pvt. Ltd. today for customized solutions tailored to your specific industry.