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Screw Array Machine

Orbital System (Bombay) Pvt. Ltd.: Manufacturer, Supplier, and Exporter of Screw Array Machines

At Orbital System (Bombay) Pvt. Ltd., we provide cutting-edge Screw Array Machines designed to automate the process of fastening screws in pre-determined arrays, ensuring fast, accurate, and efficient assembly in high-volume production environments. Our machines are built for industries where speed and precision are critical, such as automotive, electronics, appliances, and general manufacturing.

The Screw Array Machine is engineered to handle multiple screws simultaneously, driving them into position in a specified array with high accuracy. This technology eliminates manual screw placement, reducing production times and operator fatigue while improving overall product quality. With advanced control systems, our machines can be programmed to handle a variety of screw types, sizes, and materials, making them a versatile solution for complex assembly tasks.

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Call us at

+91 98210 94824

Email us at

paramjit.seehra@gmail.com

What is a Screw Array Machine?

A Screw Array Machine is an automated assembly system that inserts multiple screws into predefined positions on a workpiece simultaneously. The machine is designed to handle high-speed production, ensuring that screws are placed and tightened in precise locations, following an array or pattern that meets the specific requirements of the product being assembled. This automation reduces manual labor, increases production efficiency, and ensures consistent, accurate fastening.

These machines can be customized to handle different screw sizes, materials, and torque settings, making them adaptable for various applications across industries. They are ideal for operations that require multiple screws to be fastened in a fixed configuration, saving time and improving accuracy compared to traditional single-screw systems.

Key Benefits of Screw Array Machines from Orbital System (Bombay) Pvt. Ltd.:

  • Simultaneous Multi-Screw Fastening: Capable of inserting and tightening multiple screws at the same time, significantly reducing cycle times and improving productivity.
  • High Precision and Accuracy: Ensures that every screw is inserted in the correct position with the desired torque, reducing the risk of assembly errors.
  • Automated Operation: Fully automated system minimizes manual intervention, reducing labor costs and operator fatigue.
  • Customizable for Different Screw Types: Can handle a wide variety of screws, including Machine Screws, Self-Tapping Screws, and Bolts, making it adaptable to different assembly tasks.
  • Improved Efficiency: The ability to fasten screws in a predetermined array ensures faster assembly processes, improving throughput and overall production efficiency.
  • Low Maintenance: Designed for durability and reliability, the machine requires minimal maintenance, ensuring maximum uptime.

Applications of Screw Array Machines

Screw Array Machines are used across various industries where high-speed, multi-screw fastening is required for large-scale production. Below are industry-specific applications:

Automotive Industry
Use: In the automotive industry, screw array machines are used for assembling components that require multiple screws to be fastened in a precise configuration, such as engine components, body panels, and dashboards. The ability to fasten several screws simultaneously improves production efficiency and ensures consistent, high-quality assembly.

Components: Engine covers, dashboards, door panels, fuel tank covers, window regulators.

Products: Screw Array Machines for high-speed, precise automotive assembly, reducing cycle times and improving product quality.

Electronics Industry
Use: The electronics industry requires precision in fastening multiple screws in small, delicate components such as printed circuit boards (PCBs), control panels, and enclosures. The Screw Array Machine automates these tasks, ensuring that screws are placed and tightened in the correct positions, reducing the risk of damage to sensitive electronic components.

Components: PCB cards, electronic switches, control panels, and electronic enclosures.

Products: Screw Array Machines for high-precision electronics assembly, ensuring consistent

Appliance and White Goods Industry
Use: In the home appliance industry, the assembly of products such as refrigerators, washing machines, and microwaves requires the fastening of multiple screws in specific patterns. The Screw Array Machine automates this process, ensuring fast and accurate assembly, improving production efficiency and the durability of finished products.

Components: Refrigerator panels, washing machine components, air conditioning units.

Products: Screw Array Machines for fast, precise assembly of home appliances, ensuring high-quality, reliable fastening with minimal operator intervention.

HVAC and Ducting Industry
Use: The HVAC industry benefits from screw array machines for assembling components such as ducts, vents, and air conditioning systems. These machines ensure that multiple screws are fastened quickly and accurately, creating strong, leak-proof joints that maintain the integrity of the system.

Components: Ductwork, air conditioning units, ventilation systems.

Products: Screw Array Machines for efficient assembly of HVAC components, improving durability and performance.

General Manufacturing
Use: In general manufacturing, screw array machines are used for assembling products that require multiple screws to be fastened in a predefined configuration, such as door locks, furniture, toys, and other mechanical assemblies. The machine’s ability to fasten multiple screws at once increases production speed while maintaining accuracy.

Components: Door locks, furniture, mechanical assemblies, and general hardware.

Products: Screw Array Machines for versatile multi-screw fastening in general manufacturing, reducing production times and enhancing product quality.

Screw Array Machine Models

Our Screw Array Machines are available in various configurations to meet the specific needs of different industries:

Model Speed (Screws per minute) Number of Screws Torque Control Applications
SA-200 Up to 150 4-8 screws Programmable Automotive, electronics, appliances
SA-300 Up to 120 8-12 screws Programmable HVAC, general manufacturing, appliances
SA-400 Up to 100 12-16 screws Programmable Heavy-duty assembly, mechanical components

Note: Custom configurations are available upon request to meet specific production requirements.

Key Features of Screw Array Machines

  • Simultaneous Multi-Screw Operation: The machine can fasten multiple screws at once in a predetermined array, significantly speeding up the production process and reducing cycle times.
  • Automatic Screw Feeding: The integrated screw feeding system ensures continuous operation, eliminating the need for manual screw placement and improving efficiency.
  • Precision Torque Control: The system allows for precise control of torque, ensuring consistent fastening of screws in each application, reducing the risk of under-tightening or over-tightening.
  • Customizable for Different Arrays: Can be programmed to fasten screws in various patterns and arrays, making it adaptable for different products and assembly lines.
  • Low Maintenance: Built for long-lasting, reliable operation with minimal maintenance requirements, ensuring high uptime and efficiency.

Optional Features:

  • Custom Screw Array Configurations: The machine can be customized to handle different array patterns and screw placements to meet the specific requirements of different assembly tasks.
  • Advanced Safety Systems: Equipped with safety sensors and guards to ensure operator safety during high-speed operations.
  • Integration with PLC Systems: Programmable logic controllers (PLCs) available for advanced automation and seamless integration into existing production lines.

Why Choose Orbital System (Bombay) Pvt. Ltd. for Screw Array Machines?

  • Advanced Automation Technology: Our Screw Array Machines provide fast, precise, and reliable multi-screw fastening, ensuring consistent quality and improved productivity across all industries.
  • Tailored Solutions: We offer customizable configurations to meet the specific needs of different industries, ensuring that our machines integrate seamlessly into your production environment.
  • Global Expertise: With years of experience, Orbital System (Bombay) Pvt. Ltd. is a trusted provider of automated assembly solutions, serving industries worldwide.
  • Comprehensive Support: From initial consultation to installation and after-sales service, we offer full support to ensure your machine operates at peak efficiency.

Call us at

+91 98210 94824

Email us at

paramjit.seehra@gmail.com

For more information on how our Screw Array Machines can enhance your manufacturing process, get in touch with Orbital System (Bombay) Pvt. Ltd. today.