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Servo Riveting Machine

Orbital Automation Pvt. Ltd.: Manufacturer, Supplier, and Exporter of Servo Riveting Machines

At Orbital Automation Pvt. Ltd., we offer advanced Servo Riveting Machines, combining precision and efficiency in riveting processes across various industries. Our servo-based riveting technology provides controlled and accurate riveting or roll forming with customizable speeds and positioning, making it ideal for high-performance applications requiring meticulous accuracy. As a leader in the industry, we supply these machines globally, ensuring the highest standards of quality and reliability for our clients.

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Call us at

+91 98210 94824

Email us at

paramjit.seehra@gmail.com

What is a Servo Riveting Machine?

A Servo Riveting Machine uses an advanced servo-based system, allowing for precise control over the riveting process. Unlike conventional systems, our Servo Riveting Machine doesn’t require pneumatic or hydraulic connections, making it more energy-efficient and low-maintenance. This machine is ideal for applications that demand exact positioning and load measurement, enabling users to achieve high-quality results with reduced noise and minimal operational costs.

Key Features of Servo Riveting Machines by Orbital Automation Pvt. Ltd.:

  • High Precision Control: Servo-based technology provides precise positioning (+/- 20 microns) and load measurement (+/- 5%), ensuring consistent quality in every rivet.
  • Adjustable Riveting Speeds: Fast approach speed combined with adjustable riveting speed, settable from HMI, optimizes the cycle time for efficient production.
  • Built-in Process Monitoring: Equipped with 4 monitoring modes—Force, Stroke, Time, and Button Height—enabling full control over riveting parameters.
  • Energy Efficiency: Only an electrical connection is required, eliminating the need for pneumatic or hydraulic components, leading to lower operational costs.
  • Customizable Stroke: Standard stroke is 50mm, with an optional extra stroke up to 100mm for flexible loading and unloading.

Additional Features of Servo Riveting Machines

Process Monitoring: The machine includes a Load vs. Stroke graph display, allowing users to monitor the riveting process in real-time and make necessary adjustments for improved quality control.

Series Variants:

  • SS Series: Both the force actuator and rotary actuator are powered by servo motors.
  • SI Series: The force actuator uses a servo motor, while the rotary actuator operates with an induction motor.

Specifications

Parameter Details
Stroke Range Standard 50mm (up to 100mm optional)
Position Accuracy +/- 20 microns
Load Accuracy +/- 5%
Series Available SS Series, SI Series
Monitoring Modes Force, Stroke, Time, Button Height
Motor Type Servo Motor (Force & Rotary Actuator in SS Series)

Advantages of Servo Riveting Machines

  • No Additional Hardware Needed: Operates with a simple electrical connection, eliminating the need for hydraulic or pneumatic systems.
  • Low Maintenance & Low Noise: Designed for energy efficiency, resulting in minimal maintenance requirements and reduced noise during operation.
  • High Flexibility: Programmable for different component variants, making it suitable for a wide range of applications.
  • Enhanced Productivity: Optimized cycle times lead to increased productivity, even in high-volume production environments.

Applications of Servo Riveting Machines

Servo Riveting Machines are versatile and widely used across various industries, including automotive, aerospace, and electrical sectors, where precision and durability are crucial.

Automotive Industry

Usage: Ideal for assembling components requiring secure, high-strength joints with minimal force application.

Examples: Used in parts such as chassis components, body panels, and structural frames.

Aerospace Industry

Usage: Ensures precise, durable riveting for lightweight but strong assemblies.

Examples: Ideal for riveting aircraft structural components, such as frames and landing gear assemblies.

Electrical Industry

Usage: Delivers strong, uniform fastening for connectors and circuit board components without generating excess heat.

Examples: Suitable for assembling electrical connectors, switches, and delicate electronic parts.

General Metal Fabrication

Usage: Provides high-quality finishes for furniture, metal frames, and lightweight structures.

Examples: Used in the assembly of metal furniture, frames, and small fixtures.

Why Choose Orbital Automation Pvt. Ltd. for Servo Riveting Machines?

  • Innovative Technology: We offer state-of-the-art servo-based riveting technology, ensuring precision and efficiency for advanced manufacturing needs.
  • Tailored Solutions: Our machines are designed to meet specific customer requirements, offering flexibility in riveting processes across diverse applications.
  • Global Reach: With installations in various industries worldwide, our machines are recognized for their reliability and long-term performance.
  • Comprehensive Support: From consultation to installation and after-sales service, we provide full support to help our clients achieve optimal results.

Call us at

+91 98210 94824

Email us at

paramjit.seehra@gmail.com

Ready to boost your production efficiency with a Riveting Solutions Special Purpose Machine ? Contact Orbital Systems (Bombay) Pvt. Ltd. today for customized solutions tailored to your specific industry.